Summary of Research Project Results Under the JSPS FY2000
"Research for the future Program"



1.Research Institution Tokyo Institute of Technology
 
2.Research Area Physical and Engineering Sciences
 
3.Research Field Next-generation Process Technologies
 
4.Term of Project FY1996〜FY2000
 
5.Project Number 96P00405
 
6.Title of Project Development of Technological Information Infrastructure for Environmental and Safety Evaluation in Process Industry

7.Projetct Leader
Name Institution,Department Title of Position
Yuji Naka Tokyo Institute of Technology, Frontier Collaborative Research Center Professor

8.Core Members

Names Institution,Department Title of Position
Masaaki Muraki Tokyo Institute of Technology, Graduate School of Decision Science and Engineering Professor
Masatoshi Ito Saitama University, Faculty of Engineering Associate Professor
Yoshifumi Tsuge Kyushu University, Graduate School of Engineering Associate Professor

9.Cooperating Researchers

Names Institution,Department Title of Position
Chiaki Kuroda Tokyo Institute of Technology, Graduate School of Science and Engineering Professor
Kazuhiko Suzuki Okayama University, Faculty of Engineering Professor
Tetsuo Fuchino Tokyo Institute of Technology, Graduate School of Science and Engineering Associate Professor

10.Summary of Research Results

This project proposed 'A New Paradigm Of Technology Integration' and development of its methodologies and implementation.
Since the global sustainability issues have been widely recognized, it is required that the technology framework for producing artifacts should be assessed for their whole life cycle as well as product life cycle assessment. Existing technology framework which gathers element technologies is hardly applicable for this purpose. As multiple viewpoints of process design and operation, such as safety, environmental impact, productivity, cost and so on need many different technologies, it is very difficult to integrate them together. In addition, as existing engineering framework is performed with cascading strategy, it requires a number of workload for trial and error approach and it is obliged to produce results that are different from ideal solutions.
This project aimed to develop concurrent/collaborative engineering environment for supporting life cycle engineering, especially for production plant life cycle which included:
・Proposal of Concept of Multi-Dimensional Formalism (MDF), which is composed of plant structure, behavior and operation information models and its implementation methods,
・Development of methodologies for sharing information and information integration,
・Establishment of engineering activity model for process design and operations to ensure that process safety is established.
・Total approaches to Risk-based safety design from process hazard assessment to operation support system design.
・Development of inheritance methodology of process design and operational design rationales.

11.Key Words

(1)Life-cycle engineering、(2)Concurrent engineering、(3)Safety assessment
(4)Risk management、(5)Process safety management、(6)Design rationale
(7)Multi-dimensional formalism、(8)Hybrid simulation、(9)Business modeling

12.References

[Reference Articles]
Author Title of Article
R. Batres, S. Lee, M. L. Lu and Y. Naka Study on Safety Evaluation and Operational Design for Startup
Journal Volume Year Pages Concerned
Process Safety Progress 16 1997 37-42

Author Title of Article
M. L. Lu, R. Batres, H. S. Li and Y. Naka A G2-based MDOOM Test-bed for Concurrent Process Engineering
Journal Volume Year Pages Concerned
Computers and Chemical Engineering 21 1997 S11-S16

Author Title of Article
R. Batres, M. L. Lu and Y. Naka An Agent-Based Environment for Operational Design
Journal Volume Year Pages Concerned
Computers and Chemical Engineering 21 1997 S71-S76

Author Title of Article
H. S. Li, M. L. Lu and Y. Naka A Two-tire Methodology for Synthesis of Operating Procedures
Journal Volume Year Pages Concerned
Computers and Chemical Engineering 21 1997 S899-S904

Author Title of Article
米田 稔, 澤井義人, 小松浩樹, 仲 勇治 PROSEG をもとにしたスタートアップ支援システムの構築と実施事例
Journal Volume Year Pages Concerned
化学工学論文集 24 1998 12-17

Author Title of Article
Y. Naka, R. Batres and T. Fuchino Operational Design and Its Benefits in Real-Time Use
Journal Volume Year Pages Concerned
Proc. of FOCAPO, Snowbird, USA   1998  

Author Title of Article
R. Batres and Y. Naka A Multidimensional Design Framework and its Implementation in an Engineering Design
Journal Volume Year Pages Concerned
Proc. of the 5th ISPE Intl. Conf. on Concurrent Engineering   1998 73-82

Author Title of Article
仲 勇治 統合化問題の重要性
Journal Volume Year Pages Concerned
化学工学会第31回秋季大会講演要旨集   1998 T102

Author Title of Article
仲 勇治 情報基盤とインフラストラクチュア
Journal Volume Year Pages Concerned
化学工学会第31回秋季大会講演要旨集   1998 J217

Author Title of Article
黒田千秋, 引地昭二, 小川浩平 リカレントニューラルネットワークによる重合反応器内状態変化の長期予測
Journal Volume Year Pages Concerned
化学工学論文集 24 1998 334-339

Author Title of Article
C. Kuroda, S. Hikichi and K. Ogawa Application of Recurrent Neural Networks to Dynamic Predictions in Chemical Reactors
Journal Volume Year Pages Concerned
Proc. of the International Conference EANN'98   1998 165-168

Author Title of Article
T. Song, 島田行恭, 鈴木和彦 信号経路自動探索によるフォールトツリー自動生成-基本アルゴリズム-
Journal Volume Year Pages Concerned
安全工学 37 1998 95-103

Author Title of Article
K. Suzuki, Y. Shimada, T. Song, I. Nojiri and H. Sayama An Object-oriented Approach for Computer-aided HAZOP
Journal Volume Year Pages Concerned
Proc. of the 9th International Symposium on Loss Prevention and Safety Promotion in the Process Industries 2 1998 493-508

Author Title of Article
K. Suzuki, Y. Shimada and I. Nojiri An Object-oriented Approach for Computer-aided HAZOP for Batch Plants
Journal Volume Year Pages Concerned
Proc. of European Safety and Reliability Conference, ESREL'98 2 1998 1335-1342

Author Title of Article
Y. Shimada and K. Suzuki Feasibility Study of Fault Diagnostic System using Multiple Neural Network
Journal Volume Year Pages Concerned
Proc. of the 3rd Intl. Conf. on Advanced Mechatronics, ICAM'98 2 1998 814-819

Author Title of Article
Y. Shimada and K. Suzuki Feasibility Study of Fault Diagnostic System using Modularized Knowledge
Journal Volume Year Pages Concerned
Proc. of the CHEMCA'98   1998 Paper No.62

Author Title of Article
R. Batres, Y. Naka and M. L. Lu A Multidimensional Design Framework and Its Implementation in an Engineering Design Environment
Journal Volume Year Pages Concerned
Journal of Concurrent Engineering 7 1999 43-54

Author Title of Article
R. Batres and Y. Naka Process Plant Ontologies based on a Multi-dimensional Framework
Journal Volume Year Pages Concerned
Proc. of 5th International Conference on Foundations of Computer-Aided Process Design(FOCAPD'99), USA   1999 18-23

Author Title of Article
T. Fuchino, R. Batres, T. Takahashi and Y. Naka A Combined Batch Process Simulation in a Production Support Environment
Journal Volume Year Pages Concerned
Computers and Chemical Engineering Supplement 1999 S199-S202

Author Title of Article
R. Batres, S. Asprey, T. Fuchino and Y. Naka A KQML Multi-Agent Environment for Concurrent Process Engineering
Journal Volume Year Pages Concerned
Computers and Chemical Engineering Supplement 1999 S653-S656

Author Title of Article
S. P. Asprey, R. Batres, T. Fuchino and Y. Naka Mixture Control: Simulated-based Operations Planning in the Presence of Quantitative Safety Constraints
Journal Volume Year Pages Concerned
Proc. of the 2nd Conference on Process Integration, Modelling and Optimisation for Energy Saving and Pollution Reduction   1999 133-138

Author Title of Article
S. Han, T. Lee, T. Yoon and Y. Naka Information Sharing between Process Design Activity and Engineering Design Activity in CAD Environment
Journal Volume Year Pages Concerned
Proc. of the 9th European Symposium of Computer Aided Process Engineering, ESCAPE-9, Hungary   1999  

Author Title of Article
T. Yoon, Y. Naka and K. Shibao Functional Modeling of Facility for Supporting Concurrent Engineering
Journal Volume Year Pages Concerned
Proc. of CE99, Bath, UK   1999 171-180

Author Title of Article
K. Yamagata, Y. Tokuno, Y. Tsuge, H. Matsuyama and J. Shiozaki An Application of a Hierarchical Fault Diagnosis System using SDG to An Air-Conditioning System
Journal Volume Year Pages Concerned
IEA Meeting of Energy Conservation in Buildings and Community Systems Annex 34   1999  

Author Title of Article
H. Matsumoto, C. Kuroda, S. Palosaari and K. Ogawa Neural Network Modeling of Serum Protein Fractionation using Gel Filtration Chromatography
Journal Volume Year Pages Concerned
Journal of Chemical Engineering of Japan 32 1999 1-7

Author Title of Article
松本秀行、黒田千秋、入江秀和、小川浩平 ペトリネットを用いたHPLC分画プロセスのモデル化
Journal Volume Year Pages Concerned
化学工学論文集 25 1999 613-618

Author Title of Article
H. Matsumoto, H. Irie and C. Kuroda Neural Network Modeling for Operation in Fractionation Process of Plasma Proteins
Journal Volume Year Pages Concerned
Proc. of the International Conference EANN'99, Warsaw, Poland   1999 57-62

Author Title of Article
Y. Shimada and K. Suzuki Process Modeling for Designing the Emergency Operational Instruction System of Batch Plants
Journal Volume Year Pages Concerned
Proc. of the 12th Condition Monitoring and Diagnostic Engineering Management(COMADEM'99)   1999 41-49

Author Title of Article
K. Suzuki, Y. Shimada and P. Heino Computer-aided Hazard Identification System and Design of Safety Interlock System
Journal Volume Year Pages Concerned
Proc. of European Safety and Reliability Conference(ESREL'99)   1999 821-826

Author Title of Article
島田行恭, 鈴木和彦 ポリ塩化ビニル重合反応プロセスに対する運転支援システム構築
Journal Volume Year Pages Concerned
計測自動制御学会論文集 35 1999 1591-1598

Author Title of Article
A. Aoyama, I. Yamada, R. Batres and Y. Naka Development of Batch Process Operation Management Platform
Journal Volume Year Pages Concerned
Prof. of European Symposium on Computer Aided Process Engineering-10(ESCAPE-10), Florence, Italy   2000 1117-1122

Author Title of Article
A. Aoyama, I. Yamada, R. Batres and Y. Naka Multi-Dimensional Object Oriented Approach for Automatic Generation of Control Recipes
Journal Volume Year Pages Concerned
Computers and Chemical Engineering 24 2000 519-524

Author Title of Article
D. Evans, 松岡忍, 渕野哲郎, 村木正昭 保全のLCC評価のためのアクティビティ分析について
Journal Volume Year Pages Concerned
平成12年度日本設備管理学会秋季研究発表大会   2000 4-13

Author Title of Article
Y. Tsuge, K. Hiratsuka, K. Takeda and H. Matsuyama A Fault Detection and Diagnosis for Continuous Process with Load-Fluctuations Using Orthogonal Wavelets
Journal Volume Year Pages Concerned
Computers and Chemical Engineering 24 2000 761-767

Author Title of Article
C. Kuroda Application of Recurrent Neural Networks to Dynamic Predictions in Chemical Reactors
Journal Volume Year Pages Concerned
Intl. Journal of Knowledge-based Intelligent Engineering Systems 4 2000 201-207

Author Title of Article
J. Kim and C. Kuroda Neural Network Modeling in Exothermic Polymerization Process
Journal Volume Year Pages Concerned
Proc. of the International Conference EANN'00, England   2000 131-138

Author Title of Article
N. Kimura, H. Matsumoto and C. Kuroda Multiagent-oriented Process Design and Operation for Microfabricated Processes
Journal Volume Year Pages Concerned
Proc. of PSE Asia 2000, Kyoto, Japan   2000 447-452

Author Title of Article
C. Kuroda, H. Matsumoto and K. Matake Hierarchical Process Modeling and Hybrid Dynamic Simulation of Ordinary and Partial Differential Equation Models
Journal Volume Year Pages Concerned
Proc. of JSPS International Workshop on Safety-Assured Operation and Concurrent Engineering, Yokohama, Japan   2000 23-34

Author Title of Article
真武和典, 松本秀行, 黒田千秋, 仲 勇治 集中定数型モデルと分布定数型モデルによるハイブリッドシミュレータ
Journal Volume Year Pages Concerned
化学工学会第66年会研究発表講演要旨集   2000 W306

Author Title of Article
H. A. Gabbar, K. Suzuki and Y. Shimada Unit Operation Modeling Approach for Plant Safety Practices
Journal Volume Year Pages Concerned
Proc. of 2000-Conf. of Society of Plant Eng. in Japan(SOPEJ) 3 2000 27-32

Author Title of Article
H. A. Gabbar, K. Suzuki and Y. Shimada Object Oriented Modeling for Process Plant Lifecycle
Journal Volume Year Pages Concerned
Proc. of PSAM5, Osaka, Japan 1 2000 455-461

Author Title of Article
H. A. Gabbar, P. W. H. Chung, K. Suzuki and Y. Shimada Utilization of Unified Modeling Language (UML) to Represent the Artifacts of the Plant Design Model
Journal Volume Year Pages Concerned
Proc. of PSE Asia 2000, Kyoto, Japan PS54 2000 387-392

Author Title of Article
Y. Shimada, H. A. Gabbar and K. Suzuki Study on Designing the Operation Support System
Journal Volume Year Pages Concerned
Proc. of PSAM5, Osaka, Japan 4 2000 2637-2643

Author Title of Article
松岡忍, 宮崎伸夫, 村木正昭 プロセス型プラントの設備更新計画
Journal Volume Year Pages Concerned
設備管理学会誌 12 2001 63-70

Author Title of Article
H. A. Gabbar, K. Suzuki and Y. Shimada Manufacturing Process Modeling Using Unified Modeling Language
Journal Volume Year Pages Concerned
Proc. of the 7th International Conference on Production Engineering, Design and Control (PEDAC), Egypt I 2001 307-317

Author Title of Article
H. A. Gabbar, H. Yamamoto, K. Suzuki and Y. Shimada Fault Detection System Using Tele-Robotic for Nuclear Power Plant
Journal Volume Year Pages Concerned
Proc. of the 7th International Conference on Production Engineering, Design and Control (PEDAC), Egypt II 2001 883-893

Author Title of Article
H. A. Gabbar, K. Suzuki and Y. Shimada Advanced Modeling Methodology for Chemical/Petrochemical Plants
Journal Volume Year Pages Concerned
Proc. of the 7th International Conference on Mining, Petroleum and Metallurgical Engineering (MPM), Egypt III 2001 114-120

Author Title of Article
H. A. Gabbar, Suzuki and Y. Shimada Design Considerations of Computer-Aided RCM-Based Plant Maintenance Management System
Journal Volume Year Pages Concerned
Proc. of ESCAPE-11, Denmark (to be presented in May)   2001  


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